Nut (hardware)

(Redirected from Star nut)

A nut is a type of fastener with a threaded hole. Nuts are almost always used in conjunction with a mating bolt to fasten multiple parts together. The two partners are kept together by a combination of their threads' friction (with slight elastic deformation), a slight stretching of the bolt, and compression of the parts to be held together.

An M4 nut threaded onto an Allen key socket head screw

In applications where vibration or rotation may work a nut loose, various locking mechanisms may be employed: lock washers, jam nuts, eccentric double nuts,[1] specialist adhesive thread-locking fluid such as Loctite, safety pins (split pins) or lockwire in conjunction with castellated nuts, nylon inserts (nyloc nut), or slightly oval-shaped threads.

Square nuts, as well as bolt heads, were the first shape made and used to be the most common largely because they were much easier to manufacture, especially by hand. While rare today[as of?] due to the reasons stated below for the preference of hexagonal nuts, they are occasionally used in some situations when a maximum amount of torque and grip is needed for a given size: the greater length of each side allows a spanner to be applied with a larger surface area and more leverage at the nut.

The most common shape today is hexagonal, for similar reasons as the bolt head: six sides give a good granularity of angles for a tool to approach from (good in tight spots), but more (and smaller) corners would be vulnerable to being rounded off. It takes only one sixth of a rotation to obtain the next side of the hexagon and grip is optimal. However, polygons with more than six sides do not give the requisite grip and polygons with fewer than six sides take more time to be given a complete rotation. Other specialized shapes exist for certain needs, such as wingnuts for finger adjustment and captive nuts (e.g. cage nuts) for inaccessible areas.

Nuts come in many sizes. This one is part of the Sydney Harbour Bridge.

History

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Nuts and bolts were originally hand-crafted together, so that each nut matched its own bolt, but they were not interchangeable. This made it virtually impossible to replace lost or damaged fixers, as they were all different. Joseph Whitworth in 1841 proposed that a standard should be set, but it did not happen immediately.

In 1851 the Great Exhibition of the Works of Industry of All Nations was to be held in Hyde Park, London, England, and it was decided to build the Crystal Palace as part; this had to be done in 190 days, and at reasonable cost. Research into the remains of the destroyed building in 2024 revealed a major innovation that made this possible. The construction firm responsible, Fox Henderson, decided to use nuts and bolts, but to use standardised sizes, a revolutionary method at the time. This enabled the building to be completed in time. The use of interchangeable nuts and bolts was so successful that the Whitworth standard was widely adopted. A British standard was not formally adopted until 1905.[2]

Types

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There is a wide variety of nuts, from household hardware versions to specialized industry-specific designs that are engineered to meet various technical standards. Fasteners used in automotive, engineering, and industrial applications usually need to be tightened to a specific torque setting, using a torque wrench. Nuts are graded with strength ratings compatible with their respective bolts; for example, an ISO property class 10 nut will be able to support the bolt proof strength load of an ISO property class 10.9 bolt without stripping.

Name Also known as Image Description
Acorn nut (cap nut) Crown hex nut, blind nut, cap nut, domed cap nut, or dome nut   A nut that has a domed end on one side
Barrel nut Steel cross dowel or dowel nut, cross dowel (woodworking)   A round slug or formed sheet metal part with threads perpendicular to the length of the nut
Cage nut Caged nut, captive nut, clip nut   A (usually square) nut in a spring steel cage which wraps around the nut. The cage has two wings that when compressed allow the cage to be inserted into the square holes
Clip-on nut J-nut or U-nut, sheet metal nut, speed nut (ambiguously)   Designed to be clipped to sheet metal
Coupling nut Extension nut   A threaded fastener for joining two male threads, most commonly a threaded rod,[1][2] but also pipes
Flange nut Collar nut   Has a wide flange at one end that acts as an integrated washer
HARDLOCK Nut[3] Eccentric Double Nut   A self-lock nut. Improvement of the double nut that uses a wedge principal, eliminating space between threads.
Insert nut Threaded socket   A threaded socket for a wooden workpiece, similar to a wall anchor.
Knurled nut Thumb nut   Has a knurled outside surface which facilitates tightening by hand (thumb nut) or secures the nut into a handle or cover (insertion nut)
Sex bolt Barrel nut, barrel bolt, binding barrel, Chicago screw, post and screw or connector bolt   Has a barrel-shaped flange and protruding boss that is internally threaded
Split nut Split lengthwise into two pieces (opposed halves) so that its female thread may be opened and closed over the male thread of a bolt or leadscrew
Sleeve nut
Spring nut   Used with strut to join things to the open face thereof. The grooves in its face engage the lips of the open side of the strut channel, while the spring pushes against the opposite side, to hold the nut in place.
Square nut   Four-sided nut. Compared to standard hex nuts, square nuts have a greater surface in contact with the part being fastened, and therefore provide greater resistance to loosening (though also greater resistance to tightening)[citation needed]
Swage nut Self-clinching nut   Used on sheet metal. It permanently anchors itself to the sheet metal by swaging the surrounding material.
Star nut Threadless fork star nut   Part of a threadless-style headset used to attach a bicycle fork to a bicycle frame. Semi-permanently anchors itself inside the fork steerer tube. Can be mounted using a star nut setter.
T-nut tee nut, blind nut (ambiguously)   Used to fasten a wood, particle or composite materials workpiece, leaving a flush surface.
T-slot nut T-groove nut   Used with a threaded clamp to position and secure pieces being worked on in a workshop
Wedge nut   Used for creating overhanging decks.
Weld nut   Designed to be welded to another object
Well nut Rawlnut or Rawl nut (proprietary)   Used to blindly fasten a piece and to seal the bolt hole
Wing nut Butterfly nut   Has two large metal "wings", one on each side, so it can be easily tightened and loosened by hand without tools

Locknuts

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Many specialised types of nut exist to resist loosening of bolted joints, either by providing a prevailing torque against the male fastener or by gripping against the bolted components. These are generally referred to as locknuts.

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Standard nut sizes

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Metric hex nuts

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Nut quotation

Note that flat (spanner or wrench) sizes differ between industry standards. For example, spanner or wrench sizes of fastener used in Japanese built cars comply with JIS automotive standard.

Nominal hole
diameter, D (mm)
Pitch,
P (mm)
Across flats,
A/F (mm)
External
diameter;
across
corners
,
A/C (mm)
Height,
H (mm)
1st
choice
2nd
choice
Coarse Fine ISO DIN JIS Hex
nut
Jam
nut
Nylon
nut
1 0.25 2.5
1.2 0.25
1.4 0.3
1.6 0.35 3.2
1.8 0.35
2 0.4 4 1.6 1.2 -
2.5 0.45 5 2 1.6 -
3 0.5 5.5 6.4 2.4 1.8 4
3.5 0.6 6
4 0.7 7 7 7 8.1 3.2 2.2 5
5 0.8 8 8 8 9.2 4 2.7 5
6 1 0.75 10 10 10 11.5 5 3.2 6
7 1 11 5.5 3.5 -
8 1.25 1 13 13 12 15 6.5 4 8
10 1.5 1.25 or 1 16 17 14 19.6 8 5 10
12 1.75 1.5 or 1.25 18 19 17 22.1 10 6 12
14 2 1.5 21 22 19 11 7 14
16 2 1.5 24 24 22 27.7 13 8 16
18 2.5 2 or 1.5 27 27 15 9 18.5
20 2.5 2 or 1.5 30 30 30 34.6 16 10 20
22 2.5 2 or 1.5 32
24 3 2 36 41.6 19
27 3 2 41 41
30 3.5 2 46 53.1 24
33 3.5 2
36 4 3 55 63.5 29
39 4 3
42 4.5 3
45 4.5 3
48 5 3
52 5 4
56 5.5 4
60 5.5 4
64 6 4

SAE hex nuts

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UTS
size
Nominal hole
diameter, D
Pitch, P Across flats,
A/F
Across corners,
A/C
Height, H
Coarse (UNC) Fine (UNF) Extra fine (UNEF) Hex nut Jam nut Nylon nut
(in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm) (in) (mm)
#0 532 0.1563 3.969
#1 532 0.1563 3.969
#2 0.086 2.1844 316 0.1875 4.763 5.18 1.65
#3 316 0.1875 4.763 5.10 1.85
#4 0.1120 2.8448 14 0.2500 6.35 7.05 2.25
#6 0.1380 3.5052 516 0.3125 7.938 8.95 2.85
#8 0.1640 4.1656 1132 0.3440 8.731 0.386 9.80 3.05
#10 0.1900 4.8260 38 0.3750 9.525 0.461 11.70 3.10
#12 0.2160 5.4864 716 0.4375 11.113
14 14 0.250 6.350 716 0.4375 11.113
516 516 0.3125 7.9375 12 0.5000 12.700 0.577
38 38 0.375 9.525 916 0.5620 14.288 0.650
716 716 1116 0.6750 17.463
12 12 0.500 12.70 34 0.7500 19.050 0.866
916 916 78 0.8750 22.225
58 58 1516 0.9375 23.813 1.083
34 34 0.750 1+18 1.1250 28.575 1.299
78 78 1+516 1.3125 33.338
1 1 1 25.40 1+12 1.5000 38.100 1.653

Classifications

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Hex nuts, recognized by their six-sided shape, and square nuts, with a square form, are commonly used. Steel nuts are strong and great for construction, while stainless steel ones resist rust, perfect for outdoor use. Brass nuts, corrosion-resistant, find their place in electrical and plumbing work. Lock nuts, like nylon-insert or prevailing torque types, prevent loosening due to vibration or torque, catering to specific needs across industries.

Mechanical specifications of Metric/English sized nuts[5]
Material Proof strength Min. tensile yield strength Min. tensile ultimate strength Nut marking Nut class
ISO 898 (Metric)
Low or medium carbon steel 380 MPa (55 ksi) 420 MPa (61 ksi) 520 MPa (75 ksi)   5
Medium carbon steel Q&T 580 MPa (84 ksi) 640 MPa (93 ksi) 800 MPa (116 ksi)   8
Alloy steel Q&T 830 MPa (120 ksi) 940 MPa (136 ksi) 1040 MPa (151 ksi)   10
SAE J995 (English)
Low or medium carbon steel 55 ksi (379 MPa) 57 ksi (393 MPa) 74 ksi (510 MPa)   2
Medium carbon steel Q&T 85 ksi (586 MPa) 92 ksi (634 MPa) 120 ksi (827 MPa)   5
Alloy steel Q&T 120 ksi (827 MPa) 130 ksi (896 MPa) 150 ksi (1034 MPa)   8

Manufacture

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The manufacturing process of nuts involves several steps. It begins with the selection of raw materials like steel, stainless steel, or brass, depending on the desired type of nut. The chosen material undergoes heating to make it more malleable, followed by forming or forging processes to create the basic shape of the nut. Threads are then cut or formed onto the nut using specialized machinery. After threading, nuts may undergo additional treatments such as heat treatment or surface finishing to enhance their strength, durability, or appearance. Quality control checks are performed throughout the manufacturing process to ensure that the nuts meet industry standards and specifications.

See also

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References

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  1. ^ Gong, Hao; Liu, Jianhua; Feng, Huihua (2022-02-01). "Review on anti-loosening methods for threaded fasteners". Chinese Journal of Aeronautics. 35 (2): 47–61. doi:10.1016/j.cja.2020.12.038. ISSN 1000-9361. S2CID 234300791.
  2. ^ Ferguson, Donna (16 September 2024). "Solved: the mystery of how Victorians built Crystal Palace in just 190 days". The Guardian.
  3. ^ "A reliable locking performance using a two nut design". Fastener + Fixing Technology. Archived from the original on 2022-12-05. Retrieved 2022-03-15.
  4. ^ fastenerdata.co.uk, archived from the original on 2018-07-10, retrieved 2019-03-08.
  5. ^ Bickford & Nassar 1998, p. 153.

Bibliography

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